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The Plot Thickens

UserPost

12:40 pm
March 11, 2008


simon

Super sheddie

posts 28

1

Hi, this is my shed - The Plot Thickens. I’t an allotment shed and I built it out of dismantled pallets and packing crates for next to nothing. I’ve blogged about it here but I’ll post the build in this thread and keep it updated as the shed develops.

12:46 pm
March 11, 2008


simon

Super sheddie

posts 28

2

[Image Removed by User]I got the pallets and packing crates free. Some pallets have a deposit on them so you should always ask, but the electrical wholesaler next to my work unit was happy for me to take these away and my firm were good enough to lend me their trailer. The packing crate was great because it was over six feet long and made the floor and the corner posts. It was from the water board and they were just about to cut it up and put it in a skip - one had already gone in which was such a shame as it is excellent timber.

This is what it looked like some time around the 27 October 2007.

12:54 pm
March 11, 2008


simon

Super sheddie

posts 28

3

[Image Removed by User]Getting the pallets and crate apart is something of an art. If it’s just two planks nailed to each other they’ll usually come apart without much difficulty but long ring-shank nails in the corners of pallets are almost impossible. A crowbar is essential - a claw hammer doesn’t have the leverage - and you need to use some packing or the wood will twist and split. The long planks from the crate did an excellent job for the floor as they were long and seven eighths of an inch think, though some got a bit split in the dismantling so I had to scarf a few bits in and rip off the ragged edges from a couple. Ripping with a panel saw isn’t easy, especially when it’s raining and the wood is wet, but it’s satisfying to look back on the effort now the job’s done.

The bearers were from dismantled pallets and the six paving slabs just sit on the earth which is just tamped and leveled.

This was a couple of evenings’ work so it’s November now.

12:57 pm
March 11, 2008


simon

Super sheddie

posts 28

4

[Image Removed by User]Assembling the corner posts was fun without a spare pair of hands, but once the temporary bracing was in place they stayed where they were OK. The corners are just made from a couple of five-by-one planks butt nailed together.

12:59 pm
March 11, 2008


simon

Super sheddie

posts 28

5

[Image Removed by User]The frame is all made from five-by-one. Two-by-two would have been my choice but actually by the time it’s all braced it’s really rigid. In truth it’s significantly over-engineered.

It must be around bonfire night now.

1:09 pm
March 11, 2008


simon

Super sheddie

posts 28

6

[Image Removed by User]A simple pent roof was the obvious design but at four feet wide I just didn’t have any timber long enough to give any kind of overhang so I put an apex roof on. I’m pleased I did because I love how it looks. I thought I’d need some kind of tie beams on the rafters but actually the sarking dissipates all of the spreading forces so I can stand up in the shed with my hands above my head and not touch the roof!

I’d tried to design a pointy bit for the end of the ridge to keep the devil from sitting on the roof, but it looked silly so I later cut it off.

1:11 pm
March 11, 2008


simon

Super sheddie

posts 28

7

[Image Removed by User]Because it’s clad with all different widths and thicknesses of pallets wood which, allowing for damaged ends, dismantle in lengths mostly less than three feet long, cladding the shed was going to be a challenge. Rather than try to find matching widths and thicknesses to butt up together I clad the shed in panels which could be spanned with a single slat. Some of the panels were only about a foot wide and that way I was able to use the wood quite efficiently with only the shortest bits going to waste. Mixing the widths and thicknesses makes some of the cladding kick out a bit but because it’s lapped it’s still quite water tight and I rather like the random effect.

It’s now something like 10 October 2007.

1:12 pm
March 11, 2008


simon

Super sheddie

posts 28

8

[Image Removed by User]The little porch roof is more for show but it does shelter the door a bit, especially at the top where the rain might drive in. The door took a bit of time to build. It’s a frame of four-by-one clad with butted planks. The fancy pattern braces the frame and lets the rain run out to the sides rather than drive through the door. It’s quite heavy so it’s held on with three hinges. There’s no bolt because i don’t plan on locking it - if someone’s going to nick my kettle they’re going to do it whether I lock the shed or not so I’d just as soon they didn’t damage my shed while they’re at it. And in any event, I’d be very unlucky to get broken into because Wash Common is a really safe area.

The roof is waterproofed with roofing underlay. It’s not the proper felt with the granite chips because I used what I had but I do have some felt adhesive so if I buy a bag of granite chippings I could actually stick them on. I think they help keep the UV from degrading the bitumen so it might be worth doing.

The shed has a coat of magnolia emulsion and I’ve picked out the door, fascia and soffits in poppy, but it needs another coat to look good and now Winter’s here I don’t know when I’ll be able to do that.

In all it’s taken me five weeks to build and has cost me £40. I love it. I wouldn’t have a bought shed if you paid me. It’s very environmentally-friendly because the pallets just go to land-fill and it’s a wonderful bit of self-expression, but not everyone can afford the 100+ hours it took to build so it’s probably not for everyone.

This is what it looked like 17 November 2007.

1:17 pm
March 11, 2008


simon

Super sheddie

posts 28

9

Shedmas.

[Image Removed by User]If you want to put lights on your shed but you don’t have mains electric it’s still not difficult because all the modern lights are actually 24V (you can confirm this by checking the label on the packaging) so all you need to do is cut the transformer plug off and connect up to a couple of leisure batteries in series (leisure batteries are 12V, so series gives you 24V). Make sure the lights say they’re outdoor type. LEDs are best because they’ll drain the batteries much more slowley, but outdoor filament types are more common. Filament bulbs can be connected up any way round but LEDs need the right polarity, but it doesn’t damage them if you get it wrong so just try it both ways to see which works.

If you get four-colour multi-function lights like I did you’ll find that when you cut the transformer off you’ll have five wires, not two. What you actually have is four separate strings of lights that use a single return cable, but it’s not easy to tell which one’s the common return just by looking so you just need to keep picking pairs of cables and putting them across the battery (remember to try both ways round) until one of the colours lights up, and the wire on the negative is your common. Stick all the other wires onto the positive terminal and all the colours should light up. Unfortunately you won’t get a multi-function display because that’s all built into the transformer.

My filament lights are 16W and the LEDs are 6W, so you see that LEDs will make the battery last three times as long. My 22W load was OK for three nights on two 85Ah batteries, but two nights was safer because the deeper you discharge lead-acid batteries the less life you get out of them.

1:25 pm
March 11, 2008


simon

Super sheddie

posts 28

10

[Image Removed by User] With the shed complete the next essential was tea. This is the stove I bought off e-bay from The Daisy Patch for £65 delivered. The idea was that I’d be able to fire it with wood that I grew on my allotment coppice but it hasn’t actually worked out quite like that because the top of the stove doesn’t get quite hot enough on wood. Probably would on coal but I really wanted to be carbon-neutral. Anywho, it still makes a snug shed with the stove lit.

1:36 pm
March 11, 2008


simon

Super sheddie

posts 28

11

[Image Removed by User]This is the hearth I built over the new year holiday. A flue pipe would have been easier perhaps but it would have cost me about £150 to do a proper job and that’s just silly money. I salvaged most of the bricks from a skip so it didn’t cost me that much. Not the neatest brickwork in the world but it’s cosy enough.

1:44 pm
March 11, 2008


simon

Super sheddie

posts 28

12

[Image Removed by User]And this is us the other week having a nice afternoon over the allotment. Plans for this year are to give it another coat of paint and I’m thinking seriously about installing solar electric to boil the kettle. It needs a window too, and I’d quite like to extend it so that I could get a sofa in there too.

1:12 pm
March 12, 2008


Shedworking

Super sheddie

posts 4

13

That’s a big hearth!

4:02 pm
June 10, 2008


simon

Super sheddie

posts 28

14

Hi Uncle Wilco, fellow Sheddies

Glad the forum’s alive again. Count-down to Shed Week, wow, nervous times. I want to share the poem of dedication that I wrote for my shed.

On the topping-out of a pallet shed on the Wash Common allotment

Shed: May your hearth be ever stacked with sticks
for your pot bellied stove, with a hot kettle
for tea, and may the mice not find the PG Tips,
nor rats discover Hob Nobs in their metal
tin. Even when the sleet is beating hard
inside you’ll be bone dry, and though you’re built
from pallets that the wasteful just discard
your cladding will not split, nor will you tilt.
But what if I’d have gone to B&Q?
A golden pine pavilion would adorn
my plot. No hearth, no chimney pot, no flue,
no soul. You’re great, by oak, pine, thorn and yew:
this wood has found a home. So let’s adjourn
for cake, and toast this shed with a fresh brew.

 

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